Cylinder 1 Misfire. NOT plug,coil,or injector. Help

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skywagon

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Hey guys I am getting a misfire on cylinder 1 on my 06 expo with 160k miles. The local Ford service manager and I went for a drive with his computer hooked up to find that it was cylinder 1 because it was not throwing a code.

It only does it around 3,000RPMS and up. We tried swapping coils and it stayed on cylinder 1. We swapped cylinder 1 plug thinking maybe it was overtightened and porcelain cracked but that didn’t fix it.

He also did a test on the injectors and they all read the same.

Now he said to pull the valve cover and check the springs.

Anything else you guys can think of before diving in to that?

Thanks in advance.

I don't think you mentioned changing out the ignition/spark cable to #1.
Age, exhaust heat, and moisture are hard on the spark cables.
DL
 

aesani

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Same thing happened to mine at 175K. It ended up being the intake manifold gasket leaking coolant into #1 cylinder. Getting in there was beyond my capability, or desire to even try, so $2,800.00 later it was cured.
 

blue oval guy

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Those damn composite manifolds have caused more issues for Ford, from expeditions, escapes, F-series, all across the board. You would think they would have switched over to a more reliable long term material.
 
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BrinkExpo

BrinkExpo

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Thanks for the feedback, I ordered an injector and will let you know.

Same thing happened to mine at 175K. It ended up being the intake manifold gasket leaking coolant into #1 cylinder. Getting in there was beyond my capability, or desire to even try, so $2,800.00 later it was cured.

Did your coolant keep running low? I don’t think that’s the issue because mine doesn’t seem to be eating coolant.
 

aesani

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Coolant ran low, but only about a quart a month. Not really noticeable, but it doesn't take but a drop or two to cause an intermittent miss. What caused me to look in that direction was that it didn't miss until the truck warmed up.
Not necessarily your issue, just a suggestion for an alternate place to look for your problem.
 

1955moose

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I think he was referring to the harness for the injectors. Check power/ground on the #1 injector, and also the adjacent injector plugs.that theirs no corrosion on plug or injector. Corrosion will cause that 3,000 rpm jump in a New York minute!

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BrinkExpo

BrinkExpo

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Like adieu stated pop a new or reman injector in that bank first. Always the easiest and cheapest I was taught in school many moons ago! Come to think of it that pertained to my dates too! But I digress. Usually a failed valve spring, will cause the motor to run on 7 cylinders all the time. 3,000 rpm is a load point of most engines, especially considering our 5.4's start to run out of juice above 5,500 rpm. If you've swapped out the usual culprits on #1 bank, then injector is next logical step. Let us know your findings.

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I replaced the injector and it is still acting the same?

Is the next step checking valve springs? Or replacing harness?

I hate spending money chasing down mystery misfires.

Would it be worthwhile to run some fuel additives(sea foam, lucas, etc) to try to clean things out? If so what have you guys used that actually works?
 

deweysmith

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Definitely a no on replacing harnesses. It works or it doesn’t, a flaky wire going to an injector is EXCEEDINGLY rare. There are also ways to test it aside from replacing it.
 

1955moose

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Did you check harness for #1 fuel injector? You need to be sure theirs power going to that injector. Putting sea foam, and all the other miracle fixes, is not going to get #1 bank right again. Before you dive into the valve train, make sure all with the fuel side, as well as the ignition side is sound. You said the dealer swapped out coil, and spark plug, and problem wasn't corrected. Depending on your patience and skill level, you can proceed with the members help, or you may choose to have a shop complete. We've all done it. Sometimes our time, and sanity outweigh frustration!

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