I got the same problem. I have a 4.6 trying to haul a 12x6 enclosed trailer/ work shop back and forth to work and home everyday (usually 75 miles). When I 1st got the trailer, I thought I was gonna blow the engine so I got a KN filter which helped alot. Next, I tried a tried a chip off ebay that...
Sorry, when I say repace it, I mean the clutch, compressor, ect... Just replacing the clutch (I've heard) is a pain and not worth it. The last time I checked, theres only a $50 difference between buying the clutch and the whole assembly. Good luck!
Try spraying WD-40 on the clutch (while the engine is turned off unless you like to shower in it). If the noise stops you got your answer. Mine does the same thing. I'm just waiting till it goes out to replace it.
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