Recent content by jstar
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J
2nd Gen Inner Rockers
Thanks! That's what I had assumed until I stuck my head under. I can see what appears to be adhesive that oozed from the seam between the rocker and floor pan without any evidence of spot welds. If it's just spot welds plus adhesive then the hardest part sounds like it would be removal of the... -
J
2nd Gen Inner Rockers
I posted this in the second gen forum but moving to this one in hopes for better visibility. I have a 2003 XLT 2WD with rusted inner and outer rocker panels. Replacing/repairing the outer rocker has been well documented and I have plenty of information to tackle that task. My issue is the inner... -
J
2003 XLT Inner Rocker Panel
Thanks! Given I bought this thing for next to nothing and the drivetrain is solid I want to keep her going. Luckily, I did find someone still selling inner rockers for our 2nd gens. Strange thing, I crawled under the Expy to do some investigation and it looks like an adhesive was used to install...- jstar
- Post #4
- Forum: 2nd Gen - 2003 - 2006
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J
How many miles on your 2nd Gen Ford Expedition?
2003 XLT 2WD with 101,000 miles. Just picked it up last week! What are you guys doing about rocker rust? My inner rockers are starting to go...I also found a hole in the passenger side floor pan about 3" across. The interior is stripped to address that. Looks like previous owner spilled...- jstar
- Post #85
- Forum: 2nd Gen - 2003 - 2006
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J
New From Ohio
Hello all, I seemed to have stumbled my way into a 2003 Expedition XLT 2WD in my search for an inexpensive mountain bike/kayak hauler. My search began looking for older Chevy Trailblazers and such until I found some Expeditions worth looking at. During my search and test driving I grew to love...- jstar
- Thread
- Replies: 0
- Forum: New Member Check-In
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J
2003 XLT Inner Rocker Panel
Hello all, new user here. I have a 2003 XLT 2WD with rusted inner and outer rocker panels. Replacing/repairing the outer rocker has been well documented and I have plenty of information to tackle that task. My issue is the inner rocker panel. The rust is quite severe towards the rear of the...- jstar
- Thread
- cut inner rocker rust steel weld
- Replies: 4
- Forum: 2nd Gen - 2003 - 2006
