2016 Exp - Replacing Battery Clamp

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Qatarguy

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Love the $0.01 suggestion. Wish all repairs to my Exp were equally cheap :)
 

lbv150

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Glue a new US penny to the terminals. The copper cladding conducts those "free electrons" directly to the zinc core of the penny. Sacrificial anode.

Total cost: $0.01.

Hahaha, that's a good one, goes with the metric adjustable wrench.
 
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pcmpete

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Update, i went the route of just replacing the clamp with Part# bt4z-14450-aa for $15 of Amazon.
Now is it time to install my Remote Starter with Smartphone control :driver:
full?d=1537559413.jpg
 

99WhiteC5Coupe

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Update, i went the route of just replacing the clamp with Part# bt4z-14450-aa for $15 of Amazon.
Now is it time to install my Remote Starter with Smartphone control :driver:
full?d=1537559413.jpg


How hard was it to crimp the new terminal ends onto the existing cable wire?
 
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pcmpete

pcmpete

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How hard was it to crimp the new terminal ends onto the existing cable wire?
Not hard at all, the hardest part was removing the old clamp without damaging the cable.

I used the large 'Channel locks' i could find at Harbor Freight for $15. Slowly compress the clamp/cable into a tight rectangle shape. Then place an 1/8" bolt between the clamp and channel locks and squeeze in to a 'B' shape (looking at the end of the cable.) Replace the plactic wrap and finish with electrical tape for extra protection.

Got the idea from this video:
 

99WhiteC5Coupe

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Not hard at all, the hardest part was removing the old clamp without damaging the cable.

I used the large 'Channel locks' i could find at Harbor Freight for $15. Slowly compress the clamp/cable into a tight rectangle shape. Then place an 1/8" bolt between the clamp and channel locks and squeeze in to a 'B' shape (looking at the end of the cable.) Replace the plactic wrap and finish with electrical tape for extra protection.

Got the idea from this video:

Thank you!
 

1955moose

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Interstate battery will do crimping at their retail locations. They also carry a lot of different type cable clamps. Something to consider if you don't want to [emoji205] around with yourself. Had one done on one of my Lincoln's a few years back. Very reasonable.

Sent from my N9131 using Tapatalk
 

Motorcity muscle

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Just did a repair on a positive cable, once I got to clean copper on cable, I took a piece of 14 gauge solid strand ground wire and wrapped it around the cable and then crimped it. Extra piece of wire keep the strands tightly together when crimped.
 

lbv150

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Just did a repair on a positive cable, once I got to clean copper on cable, I took a piece of 14 gauge solid strand ground wire and wrapped it around the cable and then crimped it. Extra piece of wire keep the strands tightly together when crimped.

On welding cables we wrap the bare strands with thin copper flashing then put the crimp or set screw connector on.
 

mossback

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Wow- that is a lot of corrosion. Have never seen it that bad before. I wonder if your Phoenix temps contribute to the issue?
 
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