03 5.4L 2V - new oil pump won't prime

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

OP
OP
E

Eric M

Well-Known Member
Joined
Oct 13, 2020
Posts
93
Reaction score
11
Location
WA state
I neglected to mention that I did test the oil pressure sensor wire to ground and there was no change in the gauge. This was before I measured the pressure at 90PSI. The connecting wire itself is in good condition, no cracked insulation, etc.

The new sensor is the correct one. Motorcraft SW-8368.

Looking into the oil filler cap, the parts look fairly moist, but if they are moist enough, I'm not sure.

There is one other thing that I forgot to mention. Following the priming procedure in the video linked above, you have to use an oil filter with the back-flow valve disabled (I punctured it several times). When I got the 90 PSI reading, that filter was in the vehicle. After that, I swapped it out for a new filter, but never took a pressure reading with the new filter.

At this point, I think I'm going to remove the new sensor, prime the pump again, and take another pressure reading.
 
Last edited:
OP
OP
E

Eric M

Well-Known Member
Joined
Oct 13, 2020
Posts
93
Reaction score
11
Location
WA state
So I just confirmed that the oil pressure is still at 90PSI (I didn't even re-prime it) but the oil pressure gauge in the cluster is still pegged at Low and the "Hi temp low oil" light is still on.

There are no codes being thrown.

No unusual noises from motor.

One question: would the temp gauge rise because of the "Hi temp low oil" situation, or is that gauge only coolant temp related?
 

Hamfisted

Full Access Members
Joined
Nov 20, 2012
Posts
2,593
Reaction score
1,474
Location
Ft Lauderdale
Starting to sound like a damaged harness ? Ugh....
See if you can trace the pressure sender harness back to the instrument cluster and look for damage or breaks. It's the white/red wire on one of the two plugs up there at the cluster. It didn't get pinched in the rear of the head or valve cover did it ? I would look hard on the engine bay side of the wiring harness, since it's unlikely to be at the instrument cluster itself. Disconnect the battery ground cable and short the positive and negative cables together for about 10 minutes to de-energize the capacitors and reset everything.





.
 
Last edited:
OP
OP
E

Eric M

Well-Known Member
Joined
Oct 13, 2020
Posts
93
Reaction score
11
Location
WA state
Ah, fun stuff! Will do.

One last question and I will stop imposing on your goodwill: the "High temp Low oil" light stays on even after the rig has been sitting overnight, this is with a cold motor and right after starting it. I even unhooked the negative battery cable for a minute when the motor was cool, reconnected it and that warning light would not go away. Could this maybe indicate, as you suggest, a harness or electrical-related problem concerning the oil pressure sensing system?
 
OP
OP
E

Eric M

Well-Known Member
Joined
Oct 13, 2020
Posts
93
Reaction score
11
Location
WA state
I reset the PCM and drove the Exp about an hour, on city streets and on the highway. Drove really well, no unusual noises. Low Oil Pressure and High temp Low oil lights remained illuminated.

It threw a P0552 code (Power steering pressure sensor circuit low) which in my mind further suggests that the wiring got damaged during the repair. The PS system appears to be operating normally. The wire to this sensor feeds back to the harness via the same route as the oil pressure sensor. I should have disconnected both harness wires during the rebuild. I probably stepped on that section of harness one too many times. I'll just keep driving it and deal with the wire harness later.

MANY thanks to Hamfisted for your generous assistance with this whole rebuild project , as well as to BlackCoffee andVincent Vega.
 
Top