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    metal on metal sound while moving

    I am hearing a metal on metal sound like when brake pads are worn down completely and the metal backing is rubbing the rotor. I have checked the brake pads and they are fine (recently replaced). I checked for play in the wheel bearing assembly but it feels fine. If I jack up the truck and...
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    Sleeping Platform

    I've started building a sleeping platform. I'm using my 97 expy as an overlanding vehicle. I do a great deal of hunting, fishing, and camping and love having everything I need right in my truck. I saw a post on the expedition portal forum of a guy who built a really nice sleeping platform that...
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    Fiberglass hood

    My uncle gave me his 236k mile 97 Expedition. I have since added a monster transmission and a new engine. When my uncle gave me the Expedition he had some parts that came with it. A mag-hytec high capacity transmission pan and a fiberglass hood. I wasn't sure about the hood but I felt obligated...
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    Dyno'd New Engine

    Last year I bought a long block from Modular Head Shop for my 97 EB 4wd. The stage 1, 5.4 with ported PI heads. I had a hard time finding someone to tune the engine. Nobody around Oklahoma wanted to purchase the equipment to tune the older fords with the SCT tuner. I finally found a guy, Bo at...
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    part name for overflow tank connection

    What is the name/part number of the plastic nipple that the hose coming from the overflow tank connects to. I broke the plastic part off yesterday and now the overflow tank is not connected to my radiator at the top. I've googled but to no avail. Thank you
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    turn on headlights and engine dies

    I found that when I turn on the headlights, the engine dies and the theft light starts blinking. Turn the lights off and the engine will start again. If the lights are on the engine will turn over but never start. I also noticed that there is a slow drain on the battery if the the light switch...
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    loose connector behind intake

    I am almost finished with my engine/trans install. I was installing the new exhaust last nigh, and when feeling around for the O2 sensor connector on the factory harness, I felt a loose connector. Its right next to the O2 connector but cannot figure out what it goes to. I know its a long shot...
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    E4OD Transmission Filler tube bracket bolt

    I just removed the engine and trans in my 97 5.4 4wd. I'm now in the process of putting everything back in now. Can someone tell me where the bracket on the filler tube gets bolted. My bracket got twisted up and needs to be bent back, so its not obvious where is should bolt up. Thank you...
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    replacing engine - PI Heads

    I'm replacing the engine in my 97 expy and the new engine has the PI heads. I found a thread a while back that mentioned some minor changes that would need to happen with wiring and some sensors, but for the life of me, I can't find it now. Does anyone know what changes need to be made when...
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    Newly acquired project truck

    I would like to say hey to the forum and introduce me and my project truck. My uncle gave me his 97 EB Expedition 4WD with 225k miles on it. The engine needed some work to get it started but after replacing all cop's , intake manifold gasket and valve cover gaskets. It now runs like new. My...

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