2017 front differential replacement - Platinum EL

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Quiver2003

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leesburg,va
The dealership recently informed my I need my front differential replaced or rebuilt. I took it in for the growling noise others have posted here. They indicated they pulled some fluid from the differential and it had a significant amount of metal shavings. I changed the fluid after the trip to the dealership. Replacing to fluid had no affect on the sound as it was still there. I will try looking at the wheel hubs and the IWE's to see if any noise is coming from there.

Question , has anyone replaced the front differential ? I know they can be rebuilt but I prefer to just buy the full unit and swap it out vs replacing individual bearings, races, etc. I found the link below where this guy is removing one on a F150. I assume its similar but I don't want to get into the project without understanding the full picture.



Also has anyone bought a differential from US Powertrain? There are some used on ebay but I would pay a bit more and have the peace of mind.


Thanks
 
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Quiver2003

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leesburg,va

I entered this into ChatGPT. Not a bad write up​

1. Raise and Support the Vehicle


  • Loosen the front wheel lug nuts.
  • Jack up the front of the Expedition and secure it on jack stands.
  • Remove the front wheels.

2. Remove CV Axles (Both Sides)


  • Disconnect the axle nuts.
  • Remove the brake calipers and rotor if necessary for better access.
  • Use a pry bar or axle puller to gently remove the CV axles from the differential.

3. Disconnect Driveshaft


  • Unbolt the front driveshaft from the differential.
  • Mark the position if you plan to reuse it to maintain balance.

4. Drain the Differential


  • Place a drain pan underneath.
  • Remove the drain plug (or loosen the cover bolts if no plug is available) and let the fluid drain out.

5. Unbolt and Remove the Front Differential


  • There are usually 3–4 mounting bolts securing the differential to the subframe.
  • Support the diff with a jack or have a helper assist.
  • Remove the bolts and gently lower the differential.

6. Install the New (or Rebuilt) Differential


  • Raise the new differential into place.
  • Align and torque the mounting bolts to spec (check your shop manual).
  • Reconnect the driveshaft (use marks if reusing).
  • Reinstall the CV axles.

7. Refill Gear Oil


  • Fill with the correct type and amount of gear oil through the fill plug until it begins to seep out (usually about 2–3 quarts, but double-check your specs).

8. Reassemble Everything


  • Reinstall the wheels, tighten lug nuts by hand.
  • Lower the vehicle.
  • Torque the wheels to factory spec.
 
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