1955moose
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Well you can't argue with success. The only problem I would worry about is extreme cold weather, especially in start up. The question is are clearances the same between an F 250 engine, and an Expedition? They suggest a certain weight oil for various reasons. One is clearances used for rod and main bearings, as well as piston to cylinder wall clearance, and temperatures. Another factor is fuel mileage. In the past here in San Francisco, I have run 20/50 castrol petroleum oil in all my vehicles. I've had 2 Datsun z's, 3 5.0 liter mustangs, 82- 86, and 2 Lincoln mark 7's , their recommendation from Ford was anywhere from 5/30 to 10/40. I never had an issue with all 7 vehicles. Maybe a lot of these problems with noise are from Ford not doing their homework. Problem is if one fails due to wrong oil viscosity, then the lawyers kick in. I would say try the heavier oil. If you run into problems, drop the heavy stuff, and go back to 5/w30! If it takes care of the clatter, maybe all are forum members will benefit.
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