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  1. whtbronco

    Engine hesitating

    There are quite a few things that can cause this. A really good place to start would be to stop by any auto parts store as they will usually scan your vehicle for diagnostic trouble codes for free. The large chain auto parts store do at least such as Advance Auto Parts, Autozone or O'Reilly...
  2. whtbronco

    Not so Good Vibrations

    I hope I don't regret this decision, but I ordered some Delphi bushings since they appear to match the original design. We'll see, they should be here Friday. I need to get this all wrapped up so I can get to the normal annual maintenance, rusted rocker panel on the Expedition and engine seals...
  3. whtbronco

    Not so Good Vibrations

    I have found an interesting issue. I can't find OEM replacements for the lower bushing and the upper OEM bushing is $125-150. So I decided to get Moog. However, Moog apparently sells 2 different designs under the same part number. Not the R series vs K series, these are all K80212 upper and...
  4. whtbronco

    P0435

    Yes absolutely, the timing chain tensioners use oil pressure to adjust the chain. Of course the entire valve train is also lubricated by the oil and you were 50% low. At higher rpm their may not have been enough oil for the pump to pick up. Glad to hear it sounds like a fairly easy fix...
  5. whtbronco

    P0435

    Seems most of the posts I have seen reported mileage between 150-200k, with some as low as 100k. So I had issues with a place to do the work in the past as well. I rented a space in a garage from a co-worker once and I had buddies that rented a storage facility. You probably should ensure...
  6. whtbronco

    P0435

    Yeah seems like when both sensors appear to have failed at the same time on the 5.4L 3V it's most often time to do a timing job. I'm sure someone more knowledgeable than I will chime in here, but I wonder if FORScan can display timing in real time while your driving? I know it will display...
  7. whtbronco

    Squealing noise during slow speeds

    With new rear brakes it could very well be your parking brake. When it's squeaking just set the parking brake 1-3 clicks to see and then release it soon after of course.
  8. whtbronco

    Upgrading wheel hubs?

    I'm not sure you'll find anyone that has tried this. Aside from your predicament I can't see a reason why you'd go through the effort quite frankly. You have wheel bearing hub assemblies in the front, but you have axle shafts in the rear. I suggest you'll have to change the rear axle shafts...
  9. whtbronco

    The dreaded PATS system on a 2004 Exp

    This is at the top of the ForScan home page:
  10. whtbronco

    The dreaded PATS system on a 2004 Exp

    I understand the frustration with PATS. I have dealt with it on 3 of our GM cars. I fixed 2 and put in a resistor on the other to effectively bypass it. I have no idea if there's a way to fool the Ford system. I have also cussed the manufacturers for including these systems, but the theft...
  11. whtbronco

    P0435

    Looks like P0345 is most likely a faulty cam sensor as you noted.
  12. whtbronco

    Not so Good Vibrations

    I replaced the driver side upper rear control arm to knuckle bushing. Once the right bits and pieces are figured out it wasn't too bad. I used a rented ball joint press and receiver cup to press it out. I actually had to press the center out first since I was not able find anything that would...
  13. whtbronco

    Diagnosing overheating from 200 miles away

    Yes. For the water pump look for a chalky white line from coolant dripping from the weep hole and running down the front of the block. If it's really bad you be able to grab the fan clutch shaft and move it other than just rotation. Thermostat, if it heats up and then doesn't stabilize, but...
  14. whtbronco

    06 Dead instrument cluster

    The cluster has to be reprogrammed as I believe it holds the odometer mileage. There may be other ways to do this, but I dunno. Here's what the service manual has: Prior to removal of the module, it is necessary to upload module configuration information to the diagnostic tool. This...
  15. whtbronco

    Driving with tailgate tied down over kayaks

    I have hauled plywood, drywall, lumber and other long stuff many times over the years. If it's not very heavy I let it stick out the window and just put folded towels or blankets over the weather stripping to protect it. For heavy stuff I leave the tailgate open some and run straps from the...
  16. whtbronco

    Not so Good Vibrations

    Well on the way home this evening the vibration felt more pronounced and I started thinking it was suspension. I took it up to 80mph twice and it definitely felt like suspension. Turns out the upper left rear ball joint bushing is loose. This makes sense as it was intermittent and varying in...
  17. whtbronco

    Not so Good Vibrations

    Well this weekend it's time to get back under the truck, the vibration under power has increased a good bit again since the front main seal and damper were replaced. Sometimes it's worse than others and sometimes I can feel it in the brake pedal again. The inconsistency all the time is driving...
  18. whtbronco

    2005 Ford Expedition Electric Issues

    I suggest if you have a sunroof the front right drain is leaking. That drain runs down the A pillar. You can open the sunroof and look into the corners to see the ~3/16" drains. Use some lawn trimmer string to push through the drain and see if it's plugged up. If you don't have a sunroof...
  19. whtbronco

    Suspension Upgrade - No Air Ride :(

    The only thing I know of is the Rancho Quicklift struts. They are 9 way adjustable. I replaced the air suspension on my 2004 with these. You can soften the ride dramatically or stiffen it to the point it's harsh. My wife says it goes from Cadillac ride to pickup truck ride. They say it...
  20. whtbronco

    Diagnosing overheating from 200 miles away

    I've replaced my water pump 3 or 4 times now and never had coolant on the ground. It just sort of burns off or blows away. Coolant leaks may only be present while it's running since it's under pressure and if there's a leak the pressure will dissipate pretty quickly. As a result you may not...
  21. whtbronco

    Diagnosing overheating from 200 miles away

    Unfortunately there is a myriad of tools that might be needed. With the age it could be a hose, the radiator, intake manifold, the water pump, heater core, if you have auxiliary rear HVAC it could be leaking back there. If it's the water pump it would likely have been leaking for quite a while...
  22. whtbronco

    2004 Expedition - help me identify this rusted box driver side rear corner

    This repair has been completed. I was able to tack weld each hole I punched in the repair panel except 1. That 1 had foam right behind it that would very likely have caught fire so I just skipped it. I did not worry about making it look good. It just needed to be structurally sound and all...
  23. whtbronco

    Source for black plastic fasteners with screw in middle on top of radiator that holds that big black plastic piece...

    I always hated those dang screw type plastic fasteners. Usually had to mess with them to get 'em out. I picked up the Harbor Freight assortment and switched them all to a similar retainer, but the center pin just pushes in. Works great, east to remove using a flathead screwdriver to pry up a...
  24. whtbronco

    Anyone install a rooftop cargo carrier to the roof using the mounting holes from the OEM roof rack system? I’m sure it would be a custom build….

    I've not heard or seen anyone that did this. I do agree the factory crossbars leave a bit to be desired. Mine have spent most of their 20yr life in the attic, in fact used only twice. If you remove the factory roof rack rails make sure you seal up the holes and I would consider a sealant on...
  25. whtbronco

    Not so Good Vibrations

    The front main seal and harmonic damper have been replaced. The seal appears to have resolved the oil leak. The damper didn't resolve the vibration, but it seems to have change the rpm ranges where it's vibrating in park/neutral. Of course it was inconsistent previously sometimes it just...
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