I appreciate the input. I'm going to start with the hoses and see if that clears up the issue. Collapsed hoses will cause the same symptoms and seem to be a fairly common issue on these from my limited research. If I was doing a caliper swap, I'd do the hoses as well, so I figure I'll start with the simplest/cheapest and work my way up from there.
Agreed. Cheapest way first.
Hoses are harder to get loose from brake like than to replace caliper usually, but calipers don't really stick any more than hoses go bad and cause sticking.
I test and never replace almost ANY part until IT is the problem.
You can tell when you use c-clamp to push piston in if caliper is harder to push than normal.
I always lube under rubber seal to make caliper smoother ans last longer too.
If one is harder, I crack hose loose and if its the caliper, it will still be stiff. If it's hose the caliper will be a lot looser.
Most times a brake hose that's bad will keep the caliper tight for about 1.5-2 seconds after you let off the brake pedal.
Have someone push it as you try to turn rotor with caliper in place. Say UP and as soon as they let off pedal the rotor should turn. If it is tight but in 1-2 seconds turns easily, it's probably hose. If it stays tight and drags its probably caliper.
You can often lift up the dust seal as I mentioned and blow it out with air, then maybe wd-40, then I use Lucas Chain Lube to go all around. Do this when piston is still in out position then push it in.
Often if you do this and lube a couple of times, a sticky caliper will be perfect for years.
A shame so many don't even offer easily available caliper kits. My old E-450 kits were only 4.86 a caliper.
So easy to rebuild. One of mine was leaking not sticking.
Right after I bough it the same side had a leaking axle seal getting gear lube on pads/rotor. I fixed that and wore a set of pads out in 4-5 years and then the same side caliper leaked. The other side never did. Sold it with the other caliper kit in back storage.
I wonder if that side was run hot or brake pad metal on rotor and replaced or what before I got it. Right side, probably just more bumps and holes hit on that side and curbed tire more.
Very heavy duty though.
Dana 60 or larger dually with huge rotors and calipers.