Recent content by sdoherty

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    03 Expy Beach Wagon saga 4x4 inoperative

    We have an 03 that has served us well as a long distance hauler for all sorts of trips. It only has 130k but the undercarriage is very rusty and we now only use it to drive on the beach in the sand to and from our cottage about 5 miles round trip. A few of the issues this forum has helped me...
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    2003 Exp Steering knock over bumps

    got new rack.. Got my new rack from partsgeek and installled last night.. Have to finish job and test drive - still left to do is to put on tie rod ends.. This job was not too bad just be sure to make some room to operate - -move radiator hose -remove all intake plastic like air cleaner...
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    2003 Exp Steering knock over bumps

    Hello All, Still have the noise so I took the big step of removing my steering rack - big job! SO anyway with the rack out I turned the shaft on the rack with a vice-grips and it seems smooth. I was wondering it the noise could be from the shaft hitting/rubbing on the body - maybe by the...
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    2003 Exp Steering knock over bumps

    steering clunk Thanks Ham and Chaos.. I was rally trying to show in the picture the round cover on the bottom of the steering shaft with 4 slots. I am not sure if that is a pre-load or something I can adjust. I do not think it is the inner tie-rod or the steering rod connected to the...
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    2003 Exp Steering knock over bumps

    It is actually coming from inside the steering gear connection to the rod Here is where he noise is coming from - does the rubber cover come off the steering gear rack to provide some adjustment?
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    2003 Exp Steering knock over bumps

    Hello All, I have no problems with the operation of the steering but I do hear a clunk when I hit bumps. I climbed under the truck and had an 'assistant' turn the wheel - I heard the clunk coming from the steering rack - kind of right in the middle of the rack. I of course did a search and...
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