Is the AC Compressor switch ON on the AC head unit ? 'Cause it thinks it's OFF.
That will not turn your compressor on. So it could be just a bad head unit.
Is the little green LED lit up on the push button switch ?
You can call the dealer service department and give 'em your VIN number and ask about the safety recall for the hitch bolts. Maybe they'll have some in stock. They bumped the torque specs up on them too.
Recall 00V073000: Trailer Hitch Attaching Bolts Loose
Vehicle Description:
Multi-purpose...
Did you try spraying some starter fluid in the throttle body to see if it'll start up ? Did you test the pink/black wire in the fuel pump harness for 12v with key on ? At that age I wouldn't be surprised if it's a dead fuel pump. Sure won't do any harm replacing it with a new one.
Fuel pump...
If it's the original fuel pump, it would be a prime suspect. That, and possibly water trapped in the fuel filter freezing up causing some blockage. But treat yourself to a new fuel pump anyway !
2002 Expy Fuel Pumps at Rock Auto
2002 Expedition Fuel Filters at Rock Auto
.
The most common fuel starvation issue with the later year Gen2 is the fuel pump control module corroding out. It's back there in the rear wheelwell on the driver's side.
2006 Expy Fuel Pump Control Module at Rock Auto
.
Do you know if it's the original fusebox and fuel pump ? Next time it does it spray some starter fluid in the throttle-body and see if it fires right up.
Does it run if you spray starter fluid into the throttle body ? Do you have a Noid test light that you can test for injector signal ? (Plug the noid light into the injector plug...). Your fuel inertia switch is reset right ? ( Little red plunger's down ...) . If it'll run when you spray...
Those are your EGR differential pressure sensor feedback hoses. They plug into the bottom of the DPFE sensor right there on the side of the throttlebody in your picture. Be sure to replace them with actual high heat DPFE hoses, NOT fuel line. They sell them at any AutoZone store or you can find...
Pop that trim panel off the right rear passenger pillar. Should be about where the rear passenger's elbow would be.
Gen1 HVAC Wiring Diagrams
Gen1 Aux Blower Relay on eBay
.
Find something to thread into it and pull it out ? That's a weird one. The only "rubber" I can think of is the coil boot. But whatever. It's not supposed to be in there, so yank it out.
.
Did the colored chain links line up correctly with the timing marks on all sprockets during reassembly ? Those codes are specific to a timing issue, not a throttle position issue.
If you look at the wiring harness at the mirror you should see a light green / white stripe wire for the turn signal.
Mirror Wiring Diagrams for 2004 Expy
Service Manual Download Link for 2004 Expy
.
Yeah, they don't sell a replacement "sticker" . It's actually a thin piece of plastic that's glued to the backing oval frame. They only sell a replacement emblem assembly as one piece.
.
Probably a junkyard item. They used the same one in all the Gen2 Expies & Navs, 04-08 F-150s, '00-'07 Taurus. So hopefully you can find one that's salvageable.
.
Liftgate emblem : Ford Expedition Liftgate Emblem on eBay
They are 7 inch emblems. They're all over eBay. Just find one that ships to the Philippines.
7 inch Ford emblems on eBay
.
Yeah, I forgot to mention the heater hoses ! Thanks Vincent ! There's a release tool that's about $20, that makes removal pretty easy. (Use the 5/8" end...). Push the tool end over the plastic release clip, push the quick connect toward the firewall to get the QC to release, then pull the hose...
This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register.
By continuing to use this site, you are consenting to our use of cookies.