Anyone no any quick cheap and fairly easy ways to increase gas mileage and horsepower gain without having to reprogram everything or bust the bank. I don't want much just a little better throttle response and mpg. I have a 98 5.4 expy.
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Hi Tommy695,
Basically if you increase power (fuel consumption) you sacrifice economy (mileage). A cheap way is to increase HP for example: the standard rail pressure from 43.5psi to 60psi, this will increase the flow rate of your standard 19lbs injectors to 23lbs which is roughly between 25 to 45hp increase, without changing out injectors.
The stock fuel pressure regulator can usually handle up to 100 psi of fuel pressure so anything above 100 psi would become a problem. Fortunately, the fuel lines on an EFI equipped engine can safely withstand pressures of over 100 psi so there will be no need to replace them; but they should be checked for weaknesses. Secondly, and more importantly, the stock fuel injector will only operate correctly at up to 60 psi. Once the fuel pressure rises above 60 psi, the longevity of the injector will be greatly reduced. In addition, injector control will become quite erratic once the fuel pressure rises above 70 psi.
However, in order to increase rail pressure you do have to change out your fuel regulator for an aftermarket piece (probably 100$), as long as you dont exceed the max rating on your fuel pump you should be fine. But like anything mechanical, at full throttle for a long time and it wears out quicker. you should consider installing a fully programmable aftermarket ECU that will allow you to program the ECU for the correct fuel delivery at different boost pressures and throttle positions.
As far as EFI, it is controled by the ECU for A/F mixture, be sure to have the ECU reset after any modification at your local dealer ship (or buddy) who knows how, then you should be fine.
Hope this helps.
ps: You also might want to get a hotter coil (C.O.P.s coil over plugs) from standard 12K volts to aftermarket 50K to 80K volts, for hotter spark which inturn burns fuel more efficiently and gives a much crisper throttle response (and you might think about plug wires that can handle hotter spark as well, MDS, ACCEL..etc). Simple K&N in the front and any after market exhuast flowing at least 1.5 more out the back to match whats going on internally.
Here are a few links which might help
http://www.rceng.com/technical.aspx
http://mustangpartstech.com/FuelInjectorMath.html
http://www.hotrodhigh.ca/Pressure.html
http://www.custom-car.us/efi/fuel-pressure.aspx