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  1. Don Hall

    Any one removing their 2nd row middle seat?

    You might check with your local salvage yards (?)
  2. Don Hall

    Newbie from AZ

  3. Don Hall

    Cat delete

    Any emission concerns (smog test) without cats?
  4. Don Hall

    Burning Smell From Front Wheels

    FROM A GOOGLE SEARCH: OTHER OPTIONS: https://www.firestonecompleteautocare.com/blog/brakes/why-burning-smell-brakes/
  5. Don Hall

    New to me 07 Expy

  6. Don Hall

    New to me 07 Expy

    Simple stuff: Determine codes, if CHECK ENGINE light is on. See how dirty the oil is. Change oil, oil filter, air filter, if needed. Check coolant level. Flush if contaminated. Brake pads. Replace if worn. Get acquainted with the fuel shut-off switch (see owners manual). Run 2...
  7. Don Hall

    Dies while driving 2nd generation Exp.

    Reply deleted due to lack of interest by OP.
  8. Don Hall

    Another fuse box replacement ....

    Received a reply from FUEL RELAY REPAIR SERVICE (ebay). Two prices: $67.99 only replace fuel pump relay. $126.99 replace fuel pump relay, test every fuse and relays Ad shows greater than 13 days repair turnaround. You pay shipping to repair service. Free return shipping. IMPORTANT: The...
  9. Don Hall

    FOR THE 2003 & 2004.... IS THE FUEL PUMP RELAY UNSERVICABLE?

    Received a reply from FUEL RELAY REPAIR SERVICE (ebay). Two prices: $67.99 only replace fuel pump relay. $126.99 replace fuel pump relay, test every fuse and relays Repair 13+ days You pay shipping to repair service. Free return shipping. IMPORTANT: The repaired fused box will have a fuel...
  10. Don Hall

    FOR THE 2003 & 2004.... IS THE FUEL PUMP RELAY UNSERVICABLE?

    Thank you, Yupster Dog. Will be in contact with FUEL RELAY REPAIR SERVICE (EBAY) a company that refurbishes the fuse box. Will confirm if the refurbished fuse box includes a 20 AMP fuel pump relay.
  11. Don Hall

    FOR THE 2003 & 2004.... IS THE FUEL PUMP RELAY UNSERVICABLE?

    Have read old posts, and it seems the fuel relay is not plug & play. Is this true? I see quite a few members have purchased the complete fuse box when in need of a new fuel pump relay.
  12. Don Hall

    ACCESS TO INERTIA SWITCH ?

    FOUND THE ANSWER: SHOP MANUAL - VOLUME 2, PAGE 310 - 01 - 10 ACCESS BY REMOVING LEFT HAND DRIVER'S SIDE INTERIOR TRIM PANEL.
  13. Don Hall

    ACCESS TO INERTIA SWITCH ?

    ALERT..... FOUND THE ANSWER!!!!! ACCESS THROUGH THE REAR TAILIGHT HOUSING, OR INTERNAL PANEL ? 2004 EXPEDITION FORD IDENTIFIES THE SWITCH AS THE 'FUEL PUMP CUT-OFF SWITCH'. MANY IDENTIFY THE SWITCH AS THE 'INERTIA SWITCH'. HAVE BOTH SHOP MANUALS....see below for shop manual answer. WANT TO...
  14. Don Hall

    CRANK, NO START.....2004 - 4.6 - XLS - 19.7K MILES - BOUGHT NEW

    Hamfisted, thank you for your informative reply. Re the switch: does a properly working switch click when activated? My switch is just soft to the touch, no click. While my son turned the start key, I kept pushing the switch, and the truck started and ran. Do I by-pass the switch, or...
  15. Don Hall

    CRANK, NO START.....2004 - 4.6 - XLS - 19.7K MILES - BOUGHT NEW

    CRANK, NO START. HAS HAPPENED 3-5 TIMES OVER 3 TEARS. PRESSED FUEL RESET SWITCH, NOW RUNS WELL. DO NOT HEAR A DISCERNABLE "CLICK" WHEN DEPRESSING SWITCH..... SHOULD THERE BE A 'CLICK' WHEN PRESSING SWITCH? SYMPTOMS: DO NOT HEAR FUEL PUMP RUN PRIOR TO START. IS THAT A PROBLEM? WHAT MAY...
  16. Don Hall

    2003 5.4L - Radiator leaking after reassembly

    Several kinds of leak proof/prevent tapes on Amazon..... s
  17. Don Hall

    What do I need to do to get this broken off bolt out of the exhaust flange?

    PB BLASTER & PIPE WRENCH? You may end up breaking the bolt further down, then you can drill it out.
  18. Don Hall

    Ways to add MPG in a $$$ Gas Price Economy!

    Winner: T-Mobile Loser: NVDA, AAPL, BAC TMUS covered my 3 losers.
  19. Don Hall

    Ways to add MPG in a $$$ Gas Price Economy!

    Didn't add MPG, but did add to my investments to cover the increased fuel cost by a bunch. Painless
  20. Don Hall

    97 4.6 Engine Fire!

    Correct on the TOTAL comment. My 2004 with 19,500 miles (bought new) is valued at $2500 - KBB). If the numbers work out, and repairs are possible, accept the TOTAL payment, buy the vehicle back at a much lower price, and repair it.
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