Had a 2016 Expedition EL that suffered from this poor design. As a retired Army veteran I’ve got access to auto craft shops. Performed the task there on a lift.
Wasn’t super hard… but, prep is very important. By prep I mean getting everything out of the way. Especially either heating and/ or soaking seized fasteners.
Took my time. Took me a total of approximately 8hrs. Not gonna count the time it took me to remove/ reinstall the passenger side components… leak seemed to be coming from passenger side. However, ended up being driver side because the leak dripped/ ran down the line from the driver side turbo towards the back of engine, then to the passenger side, then to the ground.
I was so angry!!! Hahaha… Anyway, once I found the issue it was easy. Make sure to get new turbo coolant line/ nut retaining clip snap, new turbo coolant line nut, turbo coolant line O-ring, turbo to manifold hardware, and lower turbo oil line gasket. Might also want to consider purchasing downpipe to cat hardware as well.
For the best corrosive fastener release spray I’d recommend Kroil. We use it on helicopters to free stuck fasteners. Works awesome!!! If you can’t find that (Have to order. Never seen it in stores) use PB Blaster.
P.S.- Should you do this yourself be very careful moving the turbo coolant line around as it connects to the back of the block in a similar manner as it does to the turbo. You don’t want to disturb it.
After I did this repair never had any other leaks from the turbos again. My description is based on my issue on the driver side turbo.
If you search the forum I’m sure you’ll coming across the mod for replacing the crappy O-ring/ snap-ring design. AN fittings are used to replace the O-ring/ snap-ring crap.