Thanks, might you have any photos of what you did? I assume the area you're talking about is beneath the passenger side rear window, (where the vents are in the interior panel) and not beneath the dashboard?
I bought this vehicle about a month ago, and have been discovering various quirks:
1. TPMS fault - I am pretty sure this is the wheel sensors themselves, not a big deal.
2. No interior "demand" lights. Found wire to passenger visor vanity light pinched between frame and visor mount. Simple 10-minute repair.
3. The problem addressed in this thread, no cold air from rear HVAC system.
4. Odd, intermittent noise when accelerating, sort of a whine. It changes pitch as the transmission shifts, which is what I originally thought the problem to be. Further messing with it shows it only occurs when a/c is on. I can turn off the a/c and the noise disappears.
5. I have had my a/c start blowing warm air out of the dash vents suddenly. I turn off the a/c then back on and all is well again. I'm thinking that may be a blend door issue under the dash.
6. Rear HVAC controls non functioning. The rear air controls work from the dash, but not from the rear of the console.
I live in Phoenix, so good, dependable a/c is very important. It's about 105° outside right now. I do like the truck though, I bought it to replace my 1991 Bronco and really enjoy the comfort and luxury.