I would not get a reman except from Ford to make sure it has the new updated CDF drum and anodized garbage can (forgot the technical name haha). These parts introduced in 2023-2024.
Another option is to rebuild with the new parts. There is a shop in Alabama called Flying Wrenches which is...
Does it also rattle when idling? Or only at a start up?
if I were you, I would drive the 3 hrs and take it to Brian, BSG Automotive. People ship their cars from Florida for him to do the work. He has a popular YouTube channel that specializes in Ford.
Hmm, to be honest… if you plan to keep the vehicle for many years, I would do rear differential, transfer case, and transmission fluids.
The first two are super easy to DIY and the fluid cost should not exceed $100 if you buy MOTORCRAFT fluid. I would stick with OEM fluids.
For transmission...
You may want to do the cam phasers while the engine is on the stand, but I expect this will add $2k to the cost. They still have to spend a day at least to change them.
I have not seen cases showing ford helping after warranty. Ridiculous!
Long crank times can help at the beginning, after some time it will rattle while cranking. The deterioration is pretty fast.
Up to this point I think that there is no hard part failure (since the transmission works normally afterwards). My understanding is that this is due to hydraulic leak(s) within the valve body. Not enough pressure to engage a certain clutch.
You may be able to get away with valve body...
What was replaced in the driveline service??
Just ask the dealer to put a used one from LKQ. Will cost $200-400 and there is plenty of them all over eBay and other used parts websites.
Good that you found the problem!
Regarding the misfire, coil failure is not very common on these. But generally spark plugs would need replacement well before 100k miles. Start by replacing the plugs or at least make sure to put new plugs with the new coils.
Question:
- what is the brand of the rebuilt transmission?
- how is the engine temperature? If the cooling fans are running high, then I guess the engine is at high temperature too.
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