Racenut:
At 109k miles they replaced the plugs and only "checked" the coils. Gas filter was replaced recently. Have not utilized fuel system cleaner.
My independent mechanic had talked about coils at approx. $82 each ($856 for all) but without engine light would not be able to isolate which one. Did not suggest less expensive alternative.
Ford dealer has suggested if their check finds a bad coil (and they can check without CEL and isolate a bad coil ???) , it will be $152.76 plus labor of $94.95 each. Not liking that quote. Also suggested "induction service" at $139.95 and engine tune-up -- plugs only -- at $379.95.
So, it is sounding like a coil and with the miles on the vehicle, should replace all and get at an after-market source and have my independent mechanic do the work.
But, with 152,000 on it, I have to think about other things wearing out so replacement of the vehicle is a consideration I must think about -- but I have really enjoyed the Expy.
I would stay away from the dealer prices for sure, like I said on ebay you can get a full set for right around $100 or you could get the accel set for around $250. It is a job you can do in your drive way, don't get me wrong it will be a PITA to get to the rear coils but again can be done and save some labor costs. There is only one bolt per coil holding it in, unhook the conector, plug in the new one drop it in the hole and tighten her down the rears are only hard because you have to wiggle thru the other hoses and wiring.
Regarding the induction service, go down to your local parts house get a can of INTAKE CLEANER and a can of MASS AIRFLOW SENSOR CLEANER ( aprox $12 ) remove the air cleaner and unhook the intake from the throttle body. Once you get that out of the truck look at the end the air filter goes to and spray the little piece in there with the Mass airflow sensor cleaner and let it dry. Then take the Intake cleaner and spray it in the throttle body and use a shop rag to clean of all the black oil residue ( repeat as many times as needed ) put it all back to gether and your done ( maybe 1/2 hour tops ) BTW this actually helps your rig alot, I make sure to do it with every oil change.
There are more things you can do like use a product called Sea Foam $ 10 ( follow the directions on the can, then drive like hell and watch all the blue/black carbon come out the exhaust ) these little things that so often get overlooked will help you get the most life out of your rig.
Check out this thread many owners with well over 200k and one with 370k on the original motor and trans. As long as you take care of it and do preventitive maintnance the Expy should treat you well.
http://expeditionforum.com/showthread.php?t=5152
But I also have the mentality that if I own it and enjoy it, fix it because it will be cheaper in the long run, but that is just me. Alot of people would look at replacement but you said it in the first post with the way the economy is right now, I would rather spend a couple hundred now and again verses a car payment every month for the next ??? years at least until the country gets out of the hole it is in.