There are actually two components to the rattle. One is the pivot point on the actuator arm wearing out, and the other is internal to the turbo—it is the actual waste gate flapper valve. It wears out where it is mounted to the pivot arm. FordTechMakuloco has a great video on YouTube showing how this happens.
FYI, my dealer replaced both my turbos.
The sound was back in less than a year—both sides. It’s just a piece of **** design. You gotta love driving an $82,000 vehicle and sounding like an old junk heap with rusted out exhaust heat shields rattling when you pull up to the traffic light.
Meanwhile the 10 year old Ram truck beside you sounds great—no rattles—Hemi rumbling….