Contaminated Refrigerant Issue

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grsanders

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I just wanted to post some info about our experience with Ford thus far relating to our 2018 Expedition XLT FX4. We started noticing some problems with our Expedition's A/C around late July. At first we just thought it was taking forever to get cold air blowing because it was hot outside. However, I also have a 2018 Raptor and it had cold air blowing within 5 minutes even sitting in the sun. It got to the point it was taking 20-30 minutes before it would blow any cool air. So finally I took it in to the closest dealer to us on August 6th with something over 5,000 miles on it. After about a week of it being there I was told there is a batch of the Expeditions and Navigators with contaminated refrigerant and Ford has a special piece of equipment to evacuate it, test it, and then can approve replacement of the A/C system. I was shocked but thought it would be handled within a week or two. We still do not have our Expedition back. As of Monday, October 8th it will be 9 weeks it has sat at the dealership.

I have contacted them weekly about it and as of this past Thursday they still do not have the equipment to even evacuate the refrigerant and no idea on when it will show up as they're understanding is Ford only has one of these and is just sending it to each dealership that has vehicles with the problem, having it sent back for testing, then sending it out again. We have had 3 loaner vehicles in this time from the dealership. The most recent is a base model Explorer while we're making payments on a $65,000 Expedition.

2 weeks ago I finally contacted Ford Customer Service about it and started a case with them. I told the "case manager" that I wanted them to either refund me for the vehicle and my tag/title/tax as my wife doesn't even want it back at this point. He said he would look into it and get back to me. He called the next day and said their people had reviewed my case and determined it was not eligible for a buy-back or any other type of refund. He said he was sorry he didn't have any further update for me on the equipment either, but would be able to discuss some things that would hopefully bring our trust in Ford back once we got our vehicle back. The guy was a total arrogant moron and completely unhelpful.

With all of this in mind, I have (as far as I'm aware) reached the Lemon Law requirements in the state of Oklahoma. The way it reads is that if a new vehicle has been "out of service" for 30 days or more within the first year of ownership it qualifies as a lemon. It has been 61 days as of today. I'm not sure what to do other than hire an attorney and go after them for this now. I still have no idea when I will get the vehicle back and if I do, it's been sitting for 9+ weeks and then supposedly going to have the entire A/C system ripped out and replaced, I don't want the damn thing back. I am about to the point of on top of hiring an attorney, going to the media/news and raising hell about this. Ford has completely mishandled this and the way we've been treated from Ford corporate should be a complete embarrassment to Ford.

I wanted to post this partly to give a heads up to others, but also to look for any other similar experiences or suggestions. I appreciate it.
 
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stamp11127

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Get a lawyer and get things moving. Never buy the first years production of a new model unless you are willing to "blaze new trails" and find any and all problems.
 
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grsanders

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stamp11127, I agree...and I could have lived with the A/C issue had it been a reasonable time frame to fix. I understand there will be minor quirks, issues, etc. to work out in the first year or a re-design but this is beyond that. I've never even heard of a new vehicle being at the dealership for over 9 weeks. The way they're talking it could be 10-12 weeks easily too. That is completely ridiculous. I've contacted two law groups here in OKC and heard back from one, but they are 2-3 weeks out to even sit down and discuss it with me so I'm hoping the other one has more availability. I'll post more once I have more info. Thanks.
 

stamp11127

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Yes they do need a machine. The contamination that is in the r1234yf refrigerant will trash their in-house ac reclaiming machine. I would expect the loaner machine to have additional filters to catch whatever the contaminate is.

Man I read thru the article for the techs. What a major pain the azz and costly mistake for Ford. Replacing the complete ac system. I'd check what the warranty is on the repair....
 
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Blackscreen67

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Yes they do need a machine. The contamination that is in the r1234yf refrigerant will trash their in-house ac reclaiming machine. I would expect the loaner machine to have additional filters to catch whatever the contaminate is.

Screenshot_20181006_175550.png
 

mossback

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Wow- brutal. Hope whatever resolution you guys come to happens soon.
 

99WhiteC5Coupe

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I have been through two vehicle repurchases (lemon law buybacks).

My state requires the manufacture to pay reasonable attorney fees.

Your vehicle clearly qualifies as a “lemon” in your state. I suggest contacting an attorney that specializes in your state’s lemon law. Ford will be more responsive and you will not have to “guess” what to do.

Your newly purchased vehicle will never be right, and you’ll never be happy with it. It is inexcusable that an authorized dealer cannot fix your vehicle in over 60 days.

Good luck.
 

Mike Wolfe

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You can find find the date on the label behind the rear of the drivers door on the B pillar at the bottom
Ours was MFG. 01/18/2018
we live in Arizona & fortunately our AC works very well
Shame on UNCLE SAM/EPA for forcing the vehicle MFG's to use this ridiculously priced refrigerant (1234yf)
Just looked online and best price for this refrigerant in $100.00 a lb
Just stupid expensive & really not necessary
 

Dormammu

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So this is our situation with our vehicle too.

I've posted more than once here about our A/C problems. Our manuf date is January of 2018.

We haven't taken it in yet but I'll update when we do.

Between this, the misaligned quarter panel and the bubbling paint, I think we'll be dumping the Expedition.
 
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firstford

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fullsizeoutput_4059.jpeg

I see February 2018 -2/18- but no day of manufacture. Is the day listed somewhere?
 

Uturn

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BTW
Equipment not that expensive
Not sure why ford would not just send one of theses to each dealer
Would probably be cheaper than shipping one unit all over the USA even if it was discarded after being used to capture the contaminated REF.
https://www.bestbuyautoequipment.co...p0ORn7VKiDl7De-BrKBOvA5YRkIee0RkaApfwEALw_wcB
It may have more to do with disposal of contaminated refrigerant. Figure you can do 12-13 vehicles per recovery cylinder(30lb) before it has to be sent in and purged. That means a lot of cylinders given the amount of vehicles likely affected. I imagine there may be a shortage and possibly a longer turn around time. Another issue is that a dedicated contaminated refrigerant recovery machine has to be used and the refrigerant has to be disposed of. A recycling machine for R1234rf will not recover contaminated refrigerant, it is one of the new rules. Being that the new refrigerant can be contaminated by air and has a life of 11 days in the atmosphere, it would be safe to assume the systems on the vehicles with contamination were probably not vacuumed down prior to charging.
 

EricExpedition

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We have started experiencing the same issue. Build date 01/26/2018. Taking it in this week. Thank you for the heads up!

UPDATE: Called dealer and gave them the VIN. They are ordering the equipment and parts to replace the A/C. It sounds like removing the contaminated refrigerant would essentially disable the machine so severely that it can only be used once? Either way, we are avoiding the loss of our vehicle, at least for the extensive time period that you described, so THANK YOU!! for posting this.
 
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jeff kushner

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As our Mod and other have told you, to expedite resolution, consult with an attorney. Fwiw, my son who is, has told me that it's fairly common knowledge that with an Attorney, Manufacturers will agree to a Buyback MUCH easier than you think!

Good luck, you have endured as long or longer than the most reasonable could expect......

jeff
 

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