How to do Door Switch LED Swap with pics

[99 Expy]

Well, its spring break here in Wyoming, and since I just got back from Arizona, I decided to stay at school for the week. Like most of you here, when I sit around with nothing to do, I usually end up messing around with stupid little things to make use of my time. I read another thread about changing the door switch lights to LED the other day, so I figured I would give it a try. I stopped down at Radioshack, and they only had some 3mm red led, so I gave them a try. I wanted to do blue, but figured for $1.50 per switch you can't lose, and after getting one switch done, I love the red!!

Here is the list of everything I used.
- Multiple regular tip screwdrivers, the smaller one seemed to work better
- Soldering iron - $5 at wally world
- Soldering wire - $3 at radioshack
- 1 pack of 2 red LED bulbs - $1.50 at radioshack
- Dremel tool with plastic reamer and probe thing with drill bit on the tip
- Hand held file with different grits
-Patience and some time

I started with the back switches so that if they turned out bad, I don't have to see them. The insert piece in the door pops out by pulling up on it with your fingers, then the wire harness comes out by pushing one clip. I then moved to my office (dorm room lol). The switch comes out of the door insert by 2 clips. Next, pop off the button, put a screwdriver under it and pry it up. It comes off pretty easy. When the button comes off, there will be a metal piece under it, and remember which way it points (mine had a mark on the side it faced, and the piece the button goes on also faces to the mark. Next, separate the top and bottom of the switch (work your way around by loosening each tab and it will pop off easily, I was kind of rough taking them out, and the plastic held up fine). When the switch is seperated, the plastic piece that holds the button on will pop off, and now the work starts. I went through more work than I needed for the first switch and still have to put it together, but the second switch took about 30 minutes to complete. The wires for the bulb go straight down, so I used my dremel with the little drill bit thing on the end to grind through and cut the wire (it takes a little work to get the lead cut, but when it is free, the bulb will pop out. The holes that I drilled to get the leads out will work for putting the new leads through.

 

[99 Expy]

Continued. . .

The new LED bulb will not fit directly in, so I used a file with a fine grade to file off the lip at the bottom of the bulb (it doesn’t take much pressure to take off the plastic, and the bulb held up fine). I then used the plastic reamer attachement on the dremel to ream out where the light sits in the switch because the insert for the bulb is slightly tapered. I didn’t take much material off, but I just made it the diameter of the bit. Once that is all done, the bulb should slide down, and be close to the depth that the factory bulbs were, but mine were still slightly higher. When you look at the bulb, the longer of the 2 leads is the positive lead.

 

[99 Expy]

Continued. . .

When you look at the bulb, the longer of the 2 leads is the positive lead. Take this into account when putting the bulb in. See the picture to see where the positive leads go. Once the bulbs are in all the way and in the right way, now you solder them to the switch. Once everything is soldered together and cooled down (only takes a couple of seconds), the left over wire from the leads will come off by just bending them back and forth. Now you can then put the switch back together following the steps used to pull it apart and enjoy the new colors!

The lights worked perfectly after putting them in, and I will soon finish the other side rear window switch. I will do the front doors as soon as the store gets more stock in since they only had 2 sets of lights on stock The picture really doesn't show the color well, but it is a deep glowing red, and looks awesome. I will update the thread as I get the rest of the lights in. Hope you enjoy and can inspire someone else to do this!!

 

[99 Expy]

I forgot to mention that the LEDs are 3 mm, and here is what the bag looks like, and some specs and a picture of the tools used minus the file.

 

[GAINMOB]

i've never soddered...but i want green...they make green?

 

[99 Expy]

They make green, and I'm sure almost any color, but I just got the red since that is all that was in stock here in town, and I didn't want to want to wait for them to get shipped from somewhere. What color are yours? The soldering is really easy. I got an electric soldering iron, and you plug it in, let it get hot, make sure your wires are in order, and touch the tip of the iron to the solder wire, and it will melt like liquid and form where you need it.

 

[99 Expy]

I decided that since I will have to wait for more bulbs at the store, so I bought some blue LEDs from superbrightleds, and they do have green. I figure that the blue won't be as bright while driving in the dark as the red would. I ordered extra so I will be able to do the steering wheel lights as well. I will be doing the rest of the lights soon, but I think they have different bulbs, so hopefully radioshack will have them or I'll just order them

http://www.superbrightleds.com/cgi-bin/store/index.cgi?action=DispPage&Page2Disp=/leds.htm#threemm

 

[panda24619]

i got leds laying around on my work bench in the garage. looks like i found my new project. i got red, green, yellow, orange, white, and a really big blue one. that one blinds everyone! haha i think im going blue dash and red everything else. who knows. but if you do the steering wheels leds put it on here as well. im thinking all red in my truck!

 

[99 Expy]

I will get all of them on here when I do them, I pulled my headlight switch apart and am going to see if they have the light for that at the store today. For my cluster lights, I'm going to see if I can just put a blue lens or something over it or something. I saw one person that did it and it looked good. I would like to stay away from the LEDs, because I don't want any big hot spots.

 

[GAINMOB]

From what i saw on youtube if u go bright white the cluster panel will be blue...its true color