I need some procedural advice for doing ball joints.

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98EXPY 5-0

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I need 4 ball joints and both sway bar end links. Garage estimate is more than I can afford. I've done 2wd ball joints before, but never 4wd.

My main question is, on each side, is there any reason to do top first (i bought the joint and control arm unit for top) or bottom first? Or should I completely remove the steering knuckle and change both at same time?
I watched a video where the guy loosened the torsion arm to do the lowers, is t that required?

Any other tips?
 

BIG GREEN FORD

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I did mine at the same time top control arm and the bottom ball joint. I didn't have to take the t-bar out at all.
I rented the ball joint tool to make it easter to put the ball joint on.
 
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98EXPY 5-0

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Thanks SRQ, those were the same videos I found. Pretty good info, plus I like that the truck was all rusted and nasty and not a pristine example like some repair videos show.

I removed the hub assembly, and hung everything by ropes.


First I pressed out the bottom BJ and installed the new one.
Then I removed the control arm and installed the new one.
Then I put the hub assembly back on. I couldn't completely remove it, because I couldn't figure out how to unplug what I assume is the ABS sensor.

Surprisingly, the one end link was the one hang up I had. The spacer seized to the bolt, so I used a chisel and split it along the seam. Being rubber mounted, it tended to bounce more than remain firm to be hit, so that took a while.

I did find something interesting on the driver side.
Can you guess what this is?




How about a closer look?


The image looked focused on my phone anyway. If you can't tell, it's a dead mouse. It was wedged down in the brake rotor.

I also found that there isn't a wheel hub nut retainer on the passenger side. So I guess I'll have to find one of those.
 

98EXPnSRQ

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Good job. I know it's not much fun. I couldn't find that spindle nut retainer anywhere so you might have to get it from the dealer. I could find the smaller one for a 2wd, but I think the 4wd one is a 35mm.
 
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98EXPY 5-0

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The A1 video said the nut was 35mm. Every post on here said 36mm. I went to ACE hardware and only found 36mm socket in the singles and sets.
36mm works, but it has some play. My torque wrench only goes to 150ft/lbs, so after that I got another couple degrees with a breaker bar.

Some of the guys posted they did each side in like 2 hours. It took me way longer, which seemed weird because i didn't have any significant stoppages or issues. I guess I'm just slow.
 

AKShrek

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I just replaced the lower ball joints, upper control arms (with ball joints), inner and outer tie rod ends, pitman arm, and idler arm on my 97 XLT 5.4 4X4. and I did it in the following order.

1. idler arm
2. pass. upper control arm
3. pass. inner and outer tie rod ends
4. pass. lower ball joint
5. pitman arm
6. driv. upper control arm
7. driv. inner and outer tie rod ends
8. driv. lower ball joint.


I pulled out the CV Axles and that really helped get to the lower ball joint.
if you end up messing with the pitman arm your also going to need a really big wrench, I think we used a 1 5/16" but I'm not positive.
 

BULLDOG

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I did this last week. Lower ball joints and upper control arms.
Lower ball joints was a BIG pain in the ass, the are 14 years old with 216k.
At first I used regular method, support lower control arm, removed retaining spring(actually broke it), and smashed the balljoint with 5 pound hammer. It didnt work at all.
Put the C clamp on, impact gun was not powerfull anouth to move it. Braking bar with 6' pipe and about 1 hour each side.
The rest goes pretty easy, wheel alignment took about 2 hours.

Parst $280 CAD after taxes.
 

shadow460

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Don't do like I did and drive 10,000 miles with just shipping grease in the ball joints. Pump something in there! I had to do three of them over, including both lowers. That gave me an excuse to replace the front brakes, though. The most important thing (besides jackstands) is to take your time. You're not a mechanic flagging hours, you're a DIY person, so make a day of each side.
My apologies if I've missed something here, it's been a year since I did this.

My procedure:
1. Remove the HUGE nut from the center of the wheel. It takes a 36mm socket, a rather large breaker bar, and more than three cups of Wheaties.
2. Remove wheel and lay it down close by. It makes an excellent seat.
3. Remove brake caliper mounting bracket. Calipers come off with them. Ignore the pads for now because the vehicle is most certainly stopped. It takes a lot of elbow grease to get the bracket off, so I hope you bought a can at the parts store. Use a coat hanger to attach the caliper/bracket assembly to the frame someplace where you can see it.
4. Remove rotor and do something with it. Remove the shield that's behind it, too.
5. Remove ABS sensor. It takes a metric Allen wrench.
6. Loosen the castle nut on the upper ball joint, but don't remove it. Use a pitman arm puller on the ballstud. The ballstud doesn't fight back, but noisy neighbors do, even if they really need their arms pulled.
7. Remove the ballstud nut and carefully work the ballstud out of the steering knuckle. At this point, the whole steering knuckle and wheel hub assembly will literally fold down into your lap. The CV axle end will probably fall out of the hub as well.
8. Remove the lower ballstud the same way you did the upper one. The only differences here are that it's bigger and, well, it's on the bottom. :)
9. Remove the snap ring from the lower ball joint. Use the press and a massive wrench to slowly press the ball joint out. This is the most physically difficult part! (well, unless you're the one who's holding the vehicle up during all this). The ball joint may release suddenly, causing the wrench and press to slip, so be aware of this.
10. Put some anti seize in the hole in the control arm and press in the new ball joint. Secure it with the snap ring.
11. Make any necessary repairs to the CV axle now. You can easily replace the whole thing; only six bolts hold it to the flange.
12. Spray paint the eccentric bolts holding the upper control arm in place. Use a bright color such as hot pink so that everyone knows which control arm is yours! Be sloppy and get some on the frame, too. This will help you line up the new control arm.
13. Remove the two eccentric bolts holding the upper control arm. Lay everything out in a line so you know what went where, and don't smear that hot pink paint.
14. Replace the entire upper control arm assembly with a new one.
15. Assembly is the exact opposite, but I want you to STOP with the brakes. OK, I always use brakes to stop, but what I mean is then you pick that rotor up, strongly consider having it turned. When you're happy (which you should usually be unless the rotor needs work), install the rotor.
16. Check the brake pads when you put the caliper assembly back on. This is a very good time to replace them.
17. Finish assembling everything and put some grease in the new ball joints. Do the other side now if you can. Drive the vehicle, and if it checks out, schedule an alignment.
18. Go clean up and spend time with the family, because by now, I'm willing to bet you've spent most of the day in your garage.
 
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