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Anybody think an 08 expy tailgate and hood is still covered under warranty? I cant remember if they recalled that or not?
Hope I don't sound snide, but thats 3 times you've mentioned "Explorer" and we are on an "Expedition" forum.
Paint issues are not uncommon to Ford, the Expedition, or even the Explorer. Just google any mainstream auto mfg + paint problems and you'll see. Lots of blaming and finger pointing to go around.
Are you on Lake Erie by chance? Any idea where your Expedition was before you bought it? Just wondering as my 2008 was painted by the same robots as your 2012, on the same assembly line, using the same procedure, parts, materials and method, yet I have only seen a tiny area of (aluminum) corrosion behind my (steel) license plate.