Odd Issue Solved

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tucker ray

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I've gotten a lot of help from here so I'll try to give some back. Even if it just helps the owners from either side of the KY assembly line.
2015 Ford Expedition EL XLT, 149,***

Problem:
I kept getting a TPMS Module Fault, and when the fault light would go off, my back up sensors wouldn't beep (camera still worked), and my key fob would not lock nor unlock the car. Randomly the light would disappear, and then my key would work and the back up sensors would hollar. I noticed when I would disconnect the battery to do work, it would almost always work like it was supposed to for a short while, before returning to the faulty state.

Solution:
I broke down and bought the wiring guide for the car (cannot understate how surprisingly useful it is). After poking through, I happened across the ground wirings and it turns out the Parking Aid Module, Tire Pressure Monitor Module, and Remote Function Actuator Module are all on the same ground. I pulled a bit of trim (and broke some retaining tabs) before I found the issue. There is a connector in the line, located in the third row cup holder, drivers side (pic 1). The ground wire was not fully seated in the connector, which was leading to intermittent signals.

To remove cupholder, just pull it straight up.
20211011_123005.jpg

Connector in question:
20211011_123011.jpg

I pulled up on the gray retaining bar and pulled the two pieces apart. There is one wire that is solid black, indicating the ground wire (arrowed pic below). I pressed that wire in and felt it click in and grab. No problems since. Not fully seated wires in connectors is the first troubleshooting tip in the wiring diagram. Hope it helps you.
Inked20211011_123031_LI.jpg
 

99WhiteC5Coupe

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I've gotten a lot of help from here so I'll try to give some back. Even if it just helps the owners from either side of the KY assembly line.
2015 Ford Expedition EL XLT, 149,***

Problem:
I kept getting a TPMS Module Fault, and when the fault light would go off, my back up sensors wouldn't beep (camera still worked), and my key fob would not lock nor unlock the car. Randomly the light would disappear, and then my key would work and the back up sensors would hollar. I noticed when I would disconnect the battery to do work, it would almost always work like it was supposed to for a short while, before returning to the faulty state.

Solution:
I broke down and bought the wiring guide for the car (cannot understate how surprisingly useful it is). After poking through, I happened across the ground wirings and it turns out the Parking Aid Module, Tire Pressure Monitor Module, and Remote Function Actuator Module are all on the same ground. I pulled a bit of trim (and broke some retaining tabs) before I found the issue. There is a connector in the line, located in the third row cup holder, drivers side (pic 1). The ground wire was not fully seated in the connector, which was leading to intermittent signals.

To remove cupholder, just pull it straight up.
View attachment 70730

Connector in question:
View attachment 70731

I pulled up on the gray retaining bar and pulled the two pieces apart. There is one wire that is solid black, indicating the ground wire (arrowed pic below). I pressed that wire in and felt it click in and grab. No problems since. Not fully seated wires in connectors is the first troubleshooting tip in the wiring diagram. Hope it helps you.
View attachment 70732


Thank you for this information!

I bought a new 2015 Expedition Limited 4x4 - never wrecked or damaged (other than a windshield).

Since new, the vehicle would randomly display "Trailer Wiring Fault" and "No Key Detected" messages and a chime, after the engine was started via the push-button. I have never towed a trailer or connected a trailer harness to the four or seven pin connector.

Sometimes both would appear, other times only one message would appear. The messages were intermittent and appeared with no pattern.

I took the vehicle back to the dealer for repair under warranty several times for this issue, including showing them photos of the messages. Each time I was told there were no codes stored, so there was nothing to fix. The troubleshooting by the dealer was nonexistent.

Now with 87,*** miles on the vehicle - the messages continue intermittently.

I will remove the cupholder and examine the connector you have written about and posted a picture of.

When I took delivery of my new vehicle with 2 miles (ordered by me), there were numerous and visible poor assembly defects that the dealer had to repair. I attributed all to the poor work at the Kentucky Truck Plant. I have always suspected the random messages were also caused by poor assembly.

Thank you again.
 
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