Just found this post and I have the same problem. Has anyone replaced their headlight themselves? How difficult is it? I did the heater hose assembly myself (definitely NOT a mechanic), and it turned out ok... I want to make sure part #FO2503377 is correct and that it won't have the same problem in a year or two... $1k is a lot if it's just going to ** up again.
IF you have the tools, the time,
AND the patience to disassemble practically the entire front of the vehicle, then no, it isn't that bad....but there is an assortment of little clips, screws & other fasteners, some of which are single-use only and have to be replaced once removed...
Otherwise, I would just buy the part(s) and get a 3rd party shop to do the work...they're still gonna charge you alot for labor, but probably not nearly as much as a stealership would ($75-85/hr vs $185-250)...
And from what I've been told by people who do this kind of work, you
WILL be redoing this job again in 1-3 years, so be ready, cause "they don't make 'em like they used to" hahahah
As a side note, the LED
BULBS that I put in my Expy almost 4 years ago are still burning as bright as they were on day 1...