2nd Gen Strut Options

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2004XLT

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While doing a lower ball joint/upper control arm job I noticed that the last 3 inches of the coil spring on the bottom was cracked. This truck had original steering/suspension parts, 118,000 miles. Shocks are really bad, you can feel any bump or crack in the road. I'm looking for some less expensive struts, obviously I'm gonna need both the shock and coil spring. I had planned on keeping my existing struts for now and just doing upper control arms, lower ball joints, sway bar links, and tie rod ends as well as installing a 3" strut spacer to level the truck, but I really don't want to be putting too many miles on this thing with the springs looking so bad. The three nuts on the top of the strut tower are rusted and the studs are just spinning, so I wasn't able to get the strut out to do the upper control arm. Only solution I can think of is to get new struts and just cut the 3 bolts off the top of the old ones, then I can replace the struts and get the upper control arms knocked out.

So the question is, what are my options for some lower dollar struts? I haven't seen much as far as coil/shock combos for the expedition. Also, my leveling spacers are cheap $45 ones off ebay, if I'm getting new struts anyway should I forget the spacers and get those adjustable shocks instead? Just on a side note, what would you do if your top strut studs were spinning? only option I can think of is to cut them.
 
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2004XLT

2004XLT

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6k, I checked ebay and I saw the Suncore air to coil conversions, is that what you meant?
 

AbelNavyvet

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is there a strut that look Bad Azz like the Eibach bright red coil with white sticks out like a sore thumb
 
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2004XLT

2004XLT

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So these conversion struts will bolt up on an expy that never had air suspension?
 

GAINMOB

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they should from when i looked at mine before doing the conversion...looked like any other and when i did the conversion...i didnt use the springs that came in the kit...i bought drop springs and put on my truck instead...
 
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2004XLT

2004XLT

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Found a set of 4 Unity air conversion struts on amazon for $280, hope they're good.
 

ScottyDsntKnow

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At near 120k on the original suspension, my ride is surprisingly smooth. No idea if the original owner ever had them replaced though, never really cared to look at them too closely, I was just excited to see springs instead of air springs when I looked at the car initially.

Those Suncore units look good for a replacement and the price can't be beat. The Ranchos with the body lift look cool too, could always do with sitting up a little higher but don't want to kill gas mileage either. You guys notice a big MPG hit going up a few inches?
 
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2004XLT

2004XLT

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Wish I could say the same, for me every crack in the road feels like im hitting a curb. I'd take worn out shocks that bounce over this any day. I got the set in the mail today and will install on sunday with a 3" front spacer, will determine rear lift height later. Probably will go with the usual 2".
 
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