I have a 2003 5.4. Had a hot hard start since about 80k miles. Cold start perfect. Restart within 3 minutes - fine. Sitting for an hour - total shit.
Now after 140k miles having fuel pump relay issues. Relay getting hot and cutting fuel for about a minute or two. Replace relay and went fine for a couple weeks. Now maybe I have a fuel pump going hostile. Still pumps high demand since I can go full throtltle through the gears without any startvation, but the current draw must have gone up.
The two are unrelated. Fuel filter, IAC, TPS, plugs, etc. have all been changed. total crap that Ford wont buck up when so many complain about the same thing. I think the ECU needs a reflash. Neutral rev limiter is no longer there for some reason.
I know old thread here but if anyone else if having this problem...
After reading this I was going to say what panda kind of beat me to. It could be a bad fuel pressure regulator. Symptoms of one that's failing are hard start do to lose of pressure in the fuel rail when the car is off requiring the system to have to be reprimed and also decrease in fuel economy do to the fuel rails being over pressurized creating a rich condition. When they totally fail some cars blow black smoke like a desiel and the oil will stink like fuel.
My new to me expedition has this same issue. First start and it turns over 5-6 times. If I just ran into the store or let the fuel pump run its cycle it'll fire on one to two cranks. I'm planning to replace mine either way to see if it fixes the issue. From what I'm reading it could be a more common problem on these trucks than people realize as normally this part is uncommon to fail so most people don't think of it but I see a lot of people posting about this on the tritan engines.