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  1. 2004XLT

    No front turn signals, rear signals and hazards work

    The front drivers side corner of my expedition was hit recently. Since then, my corner/parking lights stay on all the time with the headlights and the front turn signals do not work. However, the rear turn signals are working and hazards work on all four corners. When I signal a turn, the...
  2. 2004XLT

    Looking for 2004 PCM Pin Diagram

    I’m looking for a diagram of the PCM pins for my 2004 4.6. I’m trying to fond the cause of my P0320 and I want to check the wire back to the PCM for continuity. My owner’s manual doesn’t have the diagram.
  3. 2004XLT

    Intermittent Stall, P0320

    Been a while since I've posted here. The expy has been cranking longer/rougher, idling rough when the engine's cold (one time it shut off), it stumbles around 2000 rpm driving in the city occasionally, and it almost dies when shifting out of overdrive on the highway. Replaced spark plugs with...
  4. 2004XLT

    2nd Gen Sway Bar Links

    I have two front sway bar links (MEF-193) and one rear link (MEF-138) that I don't need. They're new in package Motorcraft. $45 each shipped.
  5. 2004XLT

    P0446 Evap Diagnosis

    CEL came on a week after removing my throttle body to clean it, code P0446. - No vacuum leaks - Verified evap canister vent valve is functional - No clogged or damaged hoses to/from evap canister - Checked voltage at harness to vent valve. Begins at 9.5v and drops to 0v within 10 seconds. I...
  6. 2004XLT

    Transmission fluid in coolant reservoir

    Yesterday I changed my transmission fluid and filter. Drove it about 60 miles yesterday. Today I went to check the fluid level in the tranny and noticed the fluid was also in my coolant expansion tank. I'll obviously replace the radiator, but how likely is it that my transmission is not going to...
  7. 2004XLT

    No power, lights or crank

    So I went on vacation, came back and now I have no power to anything. I took the battery out and charged it, still no door chime, dash lights or crank. Jumped it anyways and same result. I tested voltage at the battery and it's fine, I checked the ground that comes off the battery, the terminals...
  8. 2004XLT

    Starter sticking, looking for advice

    Starting about a year ago I would get an awful noise intermittently on cold start. It sounds like the "diesel" noise the 3v engines get from the cam phasers. Last year it would occur about 1/5 starts now it's more like 4/5. I don't think it's engine related because if I start the car and get the...
  9. 2004XLT

    Anyone replaced motor mounts?

    My exp needs the motor mounts replaced..I couldn't find any good info or videos about replacing them. I just took a look under and there's almost no space to access the bolts that hold mounts to the engine. I want to tackle it myself but I don't want to go into it blind. If anyone has any...
  10. 2004XLT

    Front Clip Sagging

    My 04 has had this issue since I bought it. The gap between the hood and headlight is much larger on the drivers side than on the passenger's side. It's always bothered me how the front clip on the second gens is so floppy, I can grab the bumper cover by the fog light and lift the whole thing...
  11. 2004XLT

    Looking for 1" Rear Lift

    I have the exp level with a 2" strut spacer in the front. Because I lifted the front and left the rear stock the rear end is now lower than before. Even though it's level the gap between the rear tires and the fenders is much smaller compared to the front, so I'm looking for a small spacer for...
  12. 2004XLT

    Blown Plug and Sleeve

    So I had a plug blow out a couple days ago, and to my surprise it was the one that was sleeved under warranty by Ford. The sleeve blew out with the plug. I threaded it back in, the threads barely held. I installed a new coil and have driven close to 100 miles so far. It makes a rattle on...
  13. 2004XLT

    Passenger O2 Sensors Failing

    About a week ago the exp threw a code for bank 1 sensor 1. Replaced sensor (what a pain), code gone, runs better than ever. Now yesterday I noticed a power loss, and this morning threw a code for bank 1 sensor 2. The fact that these two popped up so close together makes me think there is an...
  14. 2004XLT

    If you want fender flares..

    This is what I've come up with. I pulled 4 stock flares off an 1997-2003 F150 at the wrecker for $40 just to see if it could be done, and I'm pleased with the result. Start to finish was an hour. Each flare had to be cut to match up flush with the grey plastic on my XLT. Had to drill holes...
  15. 2004XLT

    2004 Drive Train Problem

    I've been noticing a strange vibration at low to high speeds which has been getting increasingly more pronounced. My road is on a steep hill, leaving my driveway the expy feels normal, but coasting down the hill about 30ft I notice what I think is torque converter lockup (has always done this at...
  16. 2004XLT

    Sway Bar Rattle?? (New Links)

    I know my way around suspension but I haven't been able to figure this out. Started getting the typical worn out sway bar bushing noise when driving over anything uneven (like two pool balls knocking together). Links are basically new with less than 2k miles on them. Bushings look good and...
  17. 2004XLT

    Battery Light (P0620 Generator Conditions Circuit)

    Battery light was on when I bought the exp. Since then I've replaced the battery, alternator harness, and cleaned all connections. Light is off after starting and only comes on when I shift into gear or press the brake. Today I tested with a multimeter and I have around 12.6v charge with the...
  18. 2004XLT

    Turn On "Thump"

    For those of you with aftermarket amps installed, do you have the "turn on thump" where the sub thumps once when the head unit is turned on? I read it's because most vehicles require 12v while Fords only use 5v. I have the thump with my original head unit and 1600w amp/sub setup, I'm installing...
  19. 2004XLT

    Loud noise/rattle front of engine

    Today when I was driving I noticed a loud rattle noise coming from the front of the engine, I think it's probably one of the pulley bearings needing to be replaced. I have had a slight rattle for the last month and yesterday it got worse, it sounded more like a metallic popping noise. Also...
  20. 2004XLT

    Heat works but not blowing

    2004 XLT with manual ac/heat controls. 1, 2, and 3 stopped working on the fan speed dial so I went to Ford and bought a blower motor resistor. Problem solved, heat would blow on all speeds. Now it's been a month and it doesn't blow at all, but you can feel the heat radiating out of the vents...
  21. 2004XLT

    2004 Sub and Amp install

    I just got a Kicker box with two 12s and an amp. Just wondering what's the best place to wire the remote line from the amp to. Is it best to wire to the fuse box? If so, which fuse and how should I attach the wire? Also looking for a hole in the firewall for the power wire, I found one right...
  22. 2004XLT

    Alternator light / Power steering whine / Belt noise

    I have a 2004 4.6 118,000 miles, battery light has been on for about 2,000 miles - P0620 generator conditions circuit. My headlights and interior dash lights flicker sometimes. I also have a noise coming from the front of the engine that sounds like a bad bearing in one of the pulleys. Most of...
  23. 2004XLT

    2nd Gen Strut Options

    While doing a lower ball joint/upper control arm job I noticed that the last 3 inches of the coil spring on the bottom was cracked. This truck had original steering/suspension parts, 118,000 miles. Shocks are really bad, you can feel any bump or crack in the road. I'm looking for some less...
  24. 2004XLT

    2nd Gen Fender Flares

    I have 117k miles on my 04 and I'm just starting to get rust bubbles above the rear wheel wells. I've been trying to find some fender flares like the ones on the Eddie Bower expys but haven't seen many options. Im going for more of a stock look but I'm open to some different options, just not...
  25. 2004XLT

    Passenger Window Issue

    Front passenger window on my 04 can be controlled only from the passenger side switch, drivers side switch will only put the window up but not down. It also rolls down slower than all the others, I thought window motor at first but this doesn't really make sense. What should I check or replace?

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