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2004 Navigator Shop/Service Manual
Does anyone have a link to download the a specific shop/service manual for the 2004 Navigator? I am looking for something more specific than the Haynes "Ford Pick-ups 1997 thru 2003 Expedition 1997 thru 2014 Full-size F-150 & F-250 Gasoline Engines Includes Lincoln Navigator and F-150 Heritage"...- tedallen
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- Replies: 1
- Forum: General Discussion
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2004 Navigator - Huge Coolant Leak and P1299 (Cylinder Head Overtemp Protection Active)
My wife was waiting in line to pickup our daughter from school and said she saw a message to the effect reduced engine power show up in the dash message display. She shut it off when she saw that, but later started it back up to try to get into a parking spot and it died on its own and she was...- tedallen
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- Replies: 1
- Forum: General Discussion
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2004 Navigator Fuel Delivery Issues
Hello, I own both a 1997 Expedition and the subject vehicle. I have previously replaced the fuel pump in the Exception and am now having an issue with the Navigator. I have posted about this issue on the Lincoln Navigator forum and have had over 30 views, but no replies so I am hoping someone...- tedallen
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- Replies: 7
- Forum: Transmission & Drive train
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2005 Expy Things To Look For When Buying
I have a 1997 (gen 1) Expy that has over 343k miles on it and am looking to replace it. I looked at a 2005 Limited today that a guy with a dealer's license bought at an auction a couple of weeks ago. He says he replaced all of the plugs and coil packs and based on his description of the job...- tedallen
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- Replies: 6
- Forum: 2nd Gen - 2003 - 2006
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97 5.4 Expy White Smoke Rough Idle at Startup
I started experience a rough idle at start up, particularly if the vehicle had set for awhile, along with white smoke from the tail pipe about a month ago. Actually I started noticing an intermittent rough idle at startup for some time prior to the white smoke. About the time the white smoke...- tedallen
- Thread
- Replies: 13
- Forum: 1st Gen - 1997 - 2002
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97 RWD Expy - Add Factory Hitch?
I am wondering if it is possible to install the Ford optional frame-mounted hitch with the 7 pin connector on my RWD Expy that has the flat 4 pin trailer connector and currently has a ball mounted in the bumper. I have seen several hitches on Gen-1 Expys in my local Pull-a-Part and I think...- tedallen
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- Replies: 1
- Forum: 1st Gen - 1997 - 2002
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97 Expy Driver Mirror Glass
My 97 has the power mirrors with the turn signal arrows behind the mirror glass. The driver side mirror glass has started disintegrating from the backside such that you can actually see part of the circuit board behind it in the outer lower corner. Is it possible to replace just the mirror...- tedallen
- Thread
- Replies: 7
- Forum: 1st Gen - 1997 - 2002
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Replacing/Reparing Rear Door Hinges
The door hinges on both rear doors on my 97 Expy do not want to hold in the open position even on very slight incline. It doesn't look like they would be easily replaced/repaired. I don't see a hinge pin per se with clips that could be removed and it looks like the hinge is welded to the door...- tedallen
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- Replies: 1
- Forum: 1st Gen - 1997 - 2002
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97 Expy 5.4L Extract ATF via Dipstick Tube
Has anyone ever successfully extracted automatic transmission fluid with a pump through the dipstick/fill tube on a 1997 with E40D transmission? If so, I would appreciate any details you can share as to the type/size of tubing that was used and any tricks to get it inserted. Just to see if I...- tedallen
- Thread
- Replies: 1
- Forum: 1st Gen - 1997 - 2002
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97 Expy Fuel Overflow and Partial Stall
After replacing the entire fuel hanger assembly on my RWD 5.4L with an Airtex hanger assembly I've noticed a couple of new issues that weren't present prior to the replacement. First is that when filling with fuel, I can't use much delivery pressure at the pump or gas will spill out. I have...- tedallen
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- Replies: 0
- Forum: 1st Gen - 1997 - 2002
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97 RWD Which Transmission Fluid
As best I can tell, my 1997 5.4L RWD has the E4OD transmission. If so, I think it calls for Mercon fluid. However, my local Ford dealership says that Mercon V is fine, actually preferred, for use with this transmission. Other things I have read contradict this. I have read that it is OK to...- tedallen
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- Replies: 7
- Forum: 1st Gen - 1997 - 2002
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97 Expy P1131 After Fuel Pump Replacement
The original fuel pump failed in my 97 Expy failed at 301,142 miles. Fortunately, it decided to do so in my driveway a couple of weeks ago. I finally got around to working on it yesterday. I dropped the tank (fought with the rubber fuel filler hose and a couple of emission hoses on the tank...- tedallen
- Thread
- Replies: 6
- Forum: 1st Gen - 1997 - 2002
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97 5.4L Low Fuel and Oil Lamps Flash
A couple of months ago I though I noticed one or more indicator lamps briefly flash on then off and thought it might have been the low fuel indicator lamp (amber) and/or the oil warning indicator lamp. Yesterday I finally caught it and confirmed that both lamps came on at exactly the same...- tedallen
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- Replies: 0
- Forum: 1st Gen - 1997 - 2002
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1997 2x4 Bumper Change add Tow Hooks
I am in the process of replacing the original style bumper and lower valance on the subject vehicle with a different lower valance having slots for tow hooks (from what I can tell this valance and tow hooks were only available on 4x4 vehicles). To my dismay, I noticed that the frame tubes on...- tedallen
- Thread
- Replies: 10
- Forum: 1st Gen - 1997 - 2002
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